Pot hole repair
Why the same pothole keeps coming back
You have probably filled it before. Cold patch out of a bag, tamped down with a shovel, gone again by spring. That is not bad luck. The hole came back because the stone base under it is wet and moving, and nothing you put in the top can fix that.
Robert and Son Paving has been cutting out and rebuilding failed asphalt on the Eastern Shore for three generations. We are third generation, licensed under MHIC #74385, and we work on driveways, farm lanes, church lots and business property.
We repair potholes around Federalsburg and as far across as Salisbury, on jobs from a single hole to a whole lot.
How does a pothole form?
It starts with a crack. Water runs down through it into the stone base and soaks the ground underneath. Cold nights freeze that water, it expands, and it lifts the pavement a little. Then it thaws and leaves a void. Traffic pounds the unsupported surface, the edges break away, and within one winter you have a hole with loose stone in the bottom. That is why our Federalsburg paving crew looks at the drainage and the cracks across the rest of the surface before quoting on one hole. The hole is where the water ended up, not where the trouble started.
Cold patch or hot mix?
Cold patch is a winter tool. It goes in cold, it goes in damp, and it will hold a hole together until the weather breaks. It is a repair with a shelf life, not a fix. Hot mix is the permanent version. It goes in hot, gets compacted in lifts and bonds to the pavement around it, so the patch becomes part of the surface instead of a plug sitting in it. We work on private property. The roads themselves belong to the county or to the Maryland State Highway Administration, so a hole out on the state route is a call to them.
Fill it once and be done with it
Free estimates on pothole repair for driveways, lanes and commercial lots. Third generation on the Eastern Shore.
Call (410) 924-4174What a proper pothole repair looks like
We square the hole up first, cutting back at least a foot into sound pavement on every side, because the asphalt around a hole is usually weak even where it looks fine. Everything loose comes out, and the bottom gets cleaned and dried. If the stone base is wet or soft, that comes out too, and clean stone goes back in compacted layers. The edges get tacked, then hot mix goes in and is compacted in lifts, finished slightly proud so it rolls down flush. A stone or chip sealed lane is a different job again, because it gets repaired the way it was built, and that is tar and chip work rather than hot mix.
How many potholes before you repave?
There is no magic number, but there is a pattern. Scattered holes in a surface that is otherwise sound are patch work all day long. When holes keep showing up in new places every winter, or the cracking between them has gone to alligator, the base is finished and patching turns into an annual bill. At that point an overlay or a rebuild costs less over five years, and we will tell you which one you are looking at rather than selling you patches forever. We do this work across Caroline County, including the drives and lots up around Denton.
Ask a paving contractor
Straight answers about asphalt paving on the Eastern Shore
Can you repair a pothole in winter?
Yes, with cold patch. It stops the hole growing and makes the surface safe until the weather warms up. We come back when hot mix is available again and put in the permanent repair.
How long does a pothole repair take?
A single hole is usually an hour or two on site. Most of that is cutting back to sound pavement and getting the base right. Filling and rolling the mix is the quick part.
Can I drive over a fresh patch?
Once it has cooled, which is a few hours. Go easy on it for the first week or so. Avoid parking in the same spot and avoid turning your wheels while standing still on the new asphalt.
Why did my bagged cold patch fail?
Two reasons, usually. The hole was never squared or cleaned, so the patch had nothing to bond to. And the wet base under it was never touched, so the ground kept moving all winter.
Do you repair potholes in gravel lanes?
We do. Gravel takes a different approach, with the soft spot dug out, fresh stone compacted back in, and the lane graded so water sheds off it instead of sitting in the ruts.
Do you handle big commercial lots?
Yes. We work residential and commercial, and on a lot we usually repair in sections, so the entrance and the accessible stalls stay open for your customers while we work.

